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corrosion inhibiting clinic


Zerust Axxanol 33CD
  1. Zerust® Axxanol™ 33CD is easy-to-use and fast-dry VCI corrosion preventive coating.  It possesses VCI capability and is applicable in high salt, high temperature, and poor air circulation environments.  Its application areas include ferrous and non-ferrous materials such as cast iron, steel, aluminum, zinc, and tin.  It needs to be stored indoor with a maximum of 6 years of validity period.
  2. When used with Zerust VCI bag, it will achieve the best performance.  Objects packaged using this product can last at least for five years.
  3. This product can be cleaned using alkaline cleaner.
  4. This product can be applied using spraying, painting, coating, brushing, and soaking methods.  It can also be used using spray gun and air gun for misting effects.
  5. Before applying this product, all metal objects must be cleaned and dried up.
  6. Metal products treated with this product needs to be dried out before packing. VCI corrosion preventive coating takes five minutes of dry time and may use fan to expedite the drying process.

 

Product Specification & Validity Period
Product REGULAR SUPER
Protection Time 2 weeks 2 months
Dry Time 5 minutes 7 minutes
Usable Area 500 m2/liter 495 m2/liter
Capacity 1 gallon & 5 gallons & 50 gallons



Zerust Axxanol 33

Zerust® Axxanol™ 33 is an easy-to-use oil-based corrosion preventive coating that is widely used as a replacement for standard oil in dipping applications. Axxanol 33 provides powerful corrosion protection against aggressive environments (salt air, high temperatures, etc.) for ferrous and some non-ferrous metals including iron, steel, aluminum, zinc, copper and solder for up to eight months under shelter.

Typical Zerust Axxanol 33 applications include corrosion protection for in-line rolling mill applications, cold rolled sheet and coils, wire bar, and cast and machined ferrous and non-ferrous metals during shipment and storage. Use Axxanol 33 in conjunction with Zerust Vapor Corrosion Inhibitor (VCI) packaging
for a more robust solution that provides corrosion protection for up to five years. The Axxanol 33CD protective coating is safe, non-toxic and can be easily removed with an alkaline cleaner. Its thin coating does not interfere with torque or pull-out requirements of parts and was tested by an independent lab to be compatible with engine oil.

APPLICATION EXAMPLES
Zerust Axxanol 33 protecting a Torque Converter from corrosion during shipment from Korea to the
USA.
Zerust Axxanol 33 protecting a crankshaft from corrosion during shipment from Finland to the USA (shown in a dual protection system
with Zerust Ferrous Film).

Directions for use:
1. Make sure parts are clean and dry.
2. Wear gloves when handling parts to avoid corrosion causing fingerprints.
3. Apply in a well ventilated area.
4. Spray, slush, brush or dip metal parts with Axxanol™ 33. Use NIOSH approved mist
or air supplied respirator when material is sprayed.
5. Package parts using Zerust® materials for added corrosion protection.
6. Ship or store parts in protected storage (protects up to eight months under shelter).

Removal:
Zerust Axxanol 33 can be easily removed with any commercially available alkaline cleaner or solvent. Always check with your customer to see if removal of Axxanol 33 is required prior to the use.

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Zerust Axxanol 80

Zerust® Axxatec™ 80C is an easy to use water-based rust preventative system containing our proven ICT® corrosion inhibiting technology. Axxatec 80C protects ferrous metals such as iron, steel and cast iron for up to one year under shelter.
Axxatec 80C drys to the touch and is safe for use on painted surfaces, rubber seals, and plastics.

Customizable Protection
Zerust® Axxatec™ 80C is conveniently offered as a concentrate to allow the user to dial-in the desired protection. The concentrate saves money in shipping and is safe and environmentally friendly. Use it to protect bare metal surfaces during assembly, large equipment during temporary storage, and in situations where water-based spray-on, in-line production or dipping applications are desired. For
corrosion protection beyond one year, wrap metals coated in Axxatec™ 80C in Zerust® VCI Ferrous Film.

APPLICATION EXAMPLES

Zerust® Axxatec ™ 80C Coated parts
Are pac ked in Zerust® ICT®510-C VCI
bags prior to shipment for added protection.

A Bare Metal Part Protected by Zerust®
Axxatec ™ 80C dry-to-touch Coating .

Directions for use:
1. Agitate concentrate before use.
2. Dilute to desired concentration with deionized water.
3. Make sure parts are clean and dry.
4. Wear gloves when handling parts to avoid corrosion causing fingerprints.
5. Spray, brush or dip metal parts into Axxatec™ 80.
6. Air dry. Dry time is approximately 30 minutes. Dry fully before placing in packaging.
7. Parts will be protected for up to twelve months in shipment or sheltered storage.

Removal:
Zerust® Axxatec™ 80 can be easily removed by using any commercially available alkaline cleaner
or solvent. Always check with your customer to see if removal of Axxatec™ 80C is required prior
to the use of the protected parts.

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Zerust Axxanol Z-Maxx Series

Zerust Axxanol Z-Maxx is ideal for protecting bare-metal parts and components of machinery and equipment in extreme weather and salt-air conditions. Z-Maxx can be used for protecting parts during operation or long-term storage. Z-Maxx outperforms most petroleum-based corrosion preventive coatings (CPC), such as Cosmoline and Z-Maxx products are easier to apply and remove—saving labor and maintenance costs.

Z-Maxx original is a thick NLGI 2 grease and is also offered as Z-Maxx LV, a lower viscosity NLGI 0 grease. Both types offer exceptional corrosion protection while the original Z-Maxx is also a multipurpose EP lubrication grease for high-temperature range applications. Z-Maxx LV is designed for spreadability and has light lubrication properties.

Z-Maxx has very little odor and when applied in a thin uniform layer it creates a translucent film that allows visibility of the metal surface. It is hydrophobic and is compatible with synthetic rubber and lastics. For a sprayable Z-Maxx grease version, see information on Zerust Axxanol Spray-G.

Application Example

Z-Maxx was applied to critical metal parts on wind generators and solar panels in preparation for shipping. Upon arrival, customers installed them without need for removing the protective coating.

z-maxx

z-maxx

z-maxx
Typical Application Examples
Technical Data
Product Series
Information
Corrosion inhibitor lubricant grease
  Z-Maxx Original Z-Maxx LV
Application Apply via brush or cloth Apply via brush or cloth
Application Temp 50 to 90°F (10 to 32°C) 50 to 90°F (10 to 32°C)
Coverage 30 to 90 ft² / gal 100 to 150 ft² / gal
Layer Thickness 0.25-0.5 mil (6 - 12 μm) 0.25-0.5 mil (6 - 12 μm)
Grease Grade NLGI 2 NLGI 0
Removability Alkaline cleaner Alkaline cleaner
VOC Content < 45% < 45%
Flash Point 475°F (246°C) 390°F (200°C)

Protection Specs
Metal types
Multimetal protection Multimetal protection
Copper Compatibility Pass Pass
Salt Fog (ASTM B-117) 500 Hrs 500 Hrs
Indoors Up to 2 years Up to 2 years
Outdoors Up to 1 years Up to 1 years
In VCI Packaging /
Hermetically Sealed
Up to 5 years Up to 5 years

Storage Temp 50 to 90°F (10 to 32°C) 50 to 90°F (10 to 32°C)
Shelf Life Up to 2 years Up to 2 years
Availability
Zerust Zmaxx is a ready-to-use grease product sold by volume. 5 gallon pail is roughly 35 lbs and a
55 gallon pail is roughly 400 lbs. For sprayable version see infosheet for Axxanol Spray-G,
Part Number Qty
Z-Maxx
360-M-00001PL 5 Gal
360-M-00001DR 55 Gal
Z-Maxx LV
360-M-00002PL 5 Gal
360-M-00002DR 55 Gal
Axxanol Spray-G (Z-Maxx Spray)
350-M-00023AC 12 oz
350-M-00023PL 55 Gal
350-M-00023DR 55 Gal

Safety
• Safe to use and handle. Product is not hazardous for people or the environment according to EU (CLP) or OSHA HazCom 2012 (US GHS).
• Product in unopened original container prior to use does not meet criteria for hazardous waste according to 40 CFR 261 (no components listed on F, K, P or U lists; not ignitable, not corrosive, not reactive and not toxic).

 

Zerust Axxanol Spray-G Series

Axxanol Spray-G provides the protection of a grease in the convenience of a sprayable form. It outperforms many other rust preventative coatings, while being easier to apply and remove, saving time and costs associated with corrosion control. The product has an oily grease consistency and
provides advanced corrosion protection for parts and equipment for up to 1 year outdoors and 2 years indoors.

Axxanol Spray-G can be used as a light lubricant while it provides exceptional corrosion protection. The product is resistant to water and is compatible with packaging and most rubber and lastic materials. Test on a small area before use.

Application Example
A large piece of machinery was coated with Axxanol Spray-G before shipment overseas in the open air on deck. The item arrived corrosion-free to the end customer.
spray-G

spray-g

spray-g
Product comes in an aerosol can and can be used for large and smaller items.
Technical Data
Product Information Solvent-based corrosion inhibitor spray grease
Application Apply via pressurized spray
Application temperature 50 to 90°F (10 to 32°C)
  Coverage 1 lb covers 211 ft² (20 m2)
  Layer Thickness 1 mil (25 μm)
  Removability Alkaline cleaner
  VOC content < 45%
  Flash Point ≥ 142˚ F (61˚ C)
  Viscosity at 104°F (40°C) > 1123 mm² per second

Properties Indoors
Up to 2 years
  Outdoor Up to 1 year
  Salt Spray ASTM B-117 1500 Hrs
  Packaging/Hermetically Sealed Up to 5 years
  Metal types Multimetal protection

Storage
Guidelines
Temp
50 to 90°F (10 to 32°C)
Duration Up to 2 years
Availability
Zerust® Axxanol™ Spray-G is sold in a ready-to-use Aerosol can and in bulk pails and drums.
Part Number Qty
350-M-00023AC 16 oz
350-M-00023PL 5 Gal
350-M-00023DR 55 Gal

Safety
Product in unopened original container prior to use does not meet criteria for hazardous waste according to 40 CFR 261 (no components listed on F, K, P or U lists; not ignitable, not corrosive, not reactive and not toxic).